Ultima - CNC Press Brake

Ultima-Hydraulic Press Brakes

Ultima - CNC Press Brake

Ultima is a precision CNC-controlled press brake with hydraulic crowning in a basic but very complete configuration. The Ultima is equipped with 5 CNC-controlled axes(Y1-Y2,X,R,V).

Ultima offers the user a heavily built, reliable, precision CNC press brake at an economical price. Optional up to 11 CNC-controlled axis.The high precision digital encoders at both sides of the machine continuously measure the movement and position of the upper beam (axes Y1-Y2). The data is processed and monitored by the CNC controller which controls the hydraulic valves.


An extremely high level of accuracy is obtained during the movement and final positioning of the upper beam due to the continuous monitoring and feedback of the encoder measuring data. Using this technology, a repeatability of approximately 100% (+/- 0.01 mm) can be guaranteed. The synchro system permits two or more machines to be connected together in tandem to provide working lengths of 20 meters or longer. In this tandem configuration, the individual machines can still be used separately.

Product Features

Ultima-Hydraulic Press Brakes

    ESA 550

The ESA 550 is a 2D/3D graphical windows-based controller with a 17 or optional 19 inch Touch Screen. Programming the machine is made fast and easy, within seconds the operator is able to bend a high quality part.


    A Heavily built, rigid, precision back gauge

A heavily built, rigid, precision back gauge on ball screws with linear guiding insures fast and precise positioning. Adjustment in width is on a precision linear guide way.

Ultima-Hydraulic Press Brakes
Ultima-Hydraulic Press Brakes

    Front support arms

Front support arms on a linear guide ensure optimum product support during bending.

    Precision Digital Encoders

Precision digital encoders at both ends of the machine ensure highly accurate positioning of the upper beam. The independently mounted encoder mounting frames automatically compensate for the minimal deflection of the press brake side frames, ensuring perfect bending results. The ram accuracy is guaranteed to +/0.01mm. Bending is a physical process subject to significant elastic deflection (spring back) and can be influenced by many factors. Due to the elastic deformation from both the upper and lower beams of the press brake during the bending process, the bending angle is not constant over the entire bending(plate)length. The CNC-controlled hydraulic crowing device compensates for is deformation so an equal bending angle is obtained over the full bending length.

Ultima-Hydraulic Press Brakes
Ultima-Hydraulic Press Brakes

    Ergonomic Rotating Arm

Ergonomic rotating arm for CNC controller Reasonable radius of rotation, more flexible easier operation.

    High quality German hydraulic system

High quality German hydraulic system with high frequency positioning valves. Smooth running of the machine is achieved with high speed machine operation.

Ultima-Hydraulic Press Brakes
Ultima-Hydraulic Press Brakes

    Hydraulic Tank

Hydraulic tank made of special oil corrosion resistant materials, insuring a perfect clean hydraulic system.

DERATECH patented clean hydraulic system
According to our experience in after sales service, 85% of the problems with the hydraulic system are caused by contamination of hydraulic circuit. Deratech has committed to reduce such failures and resolve this from the source by implementation of our patented clean hydraulic system.

    Bending Aid

The CNC-controlled bending aid from Deratech is preventing angle deviations during the bending of thin sheets with large dimensions. The HEAVY-DUTY version is capable to handle heavy sheet weights.

Handling large plates is often not an easy job for one operator, especially with the return movement of the upper beam. In the return movement, the plate is completely loose and the operator has to handle the full weight of the sheet, it’s resulting that sometimes two people are working on one machine. The Deratech bending aid is a much more efficient and both ergonomic solution.

Bending Aid
Controller

    Controller

The ESA550 is graphical controllers, available both in 2D or 3D. The 17 or 19 inch touch screen control guides you through clear, easy to understand, programming phases. A bending program is drawn with in seconds with simulations of the bending process in 2 and/ or 3D. The operator only needs to put the right tools to be ready to bend. Experience tell us, average time from program to production takes less than 1 minute ! The controller is fitted with an ETHERNET UTP network connection as standard.

DNC15 CNC system is the update version of famous system DNC880S, powerful and easy-to-use 15 inches touch screen. According to the software, DNC15 can control CNC hydraulic press break and torsion barpress brake. Modern and ergonomic design, user friendly HMI with a power-ful performance.

Delem 66T CNC controllers, available in 2D and 3D. A bending program is drawn with in seconds with simulations of the bending process in 2 and/or 3 D. The operator only needs to put the right tools to be ready to bend. Experience tells us, average time from program to production takes less than 1 minute ! The controller is fitted with an ETHERNET UTP network connection as standard.

    Remote Assistance

  D-Remote Assistance is a feature of the ESA550, that allows a Deratech technician to temporarily log-on to the controller of the machine over a network or internet. This to provide help or resolve issues without directly touching the machine. This feature is simple to set-up, secure and only taking a few moments for our engineer to connect and begin the support session, resulting in time and cost saving solution for the end-user.

Remote Assistance
Controller

    Back Gauge

5-axis back-gauge X-R-Z1-Z2-X’
6-axis back-gauge X1-X2-R1-Z1-Z2
Backgauge with pneumatic brush support for thin sheet.

Front Support

Front support ram on linear guide with parking places and fast height-adjustment.
Heavy duty front arms on linear rail.
Custom made front support arms with CNC height control.

    D-Alpha

D-Alpha angle measurement system a fully automatic, laser-assisted bend angle measurement system. Irrespective of the properties such as spring back or lamination direction from the material as well as tolerances from the thickness of the material, the D-Alpha enables an exact determination of the bend angle with an accuracy of better than 0,1°. The position of the sensors along the bending line need to be adjusted manually.

Tooling

Manual fast clamping with eccentric handle.
pneumatic fast clamping
Hydraulic fast clamping
Manual or pneumatic quick release clamps with vertical tool change.

Possibilities

Bigger daylight-opening
Bigger stroke
Bigger throat depth

D-Alpha
Custom Made Machine

    Custom Made Machine

Our experienced engineers can design customized features and functions according to customer's product and requirements, the maximum to meet customer's requirements, to help customers improve efficiency , productivity.

Reach Us

#34, Basement,
1st Main Road
Anandnagar, Bangalore - 560024.
Karnataka State, INDIA.

Contact Us

+91 98450 68437
    +91 98860 40873
080-23531129

skr@deratech.in
     rsr@deratech.in

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Brochure

Reach Us

#34, Basement,
1st Main Road
Anandnagar, Bangalore - 560024.
Karnataka State, INDIA.

Get in touch

+91 98450 68437
    +91 98860 40873
080-23531129

skr@deratech.in
     rsr@deratech.in

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